Ford’s Aluminum F-150 Poised to Test Repair Shops’ Mettle

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After laboring for five years to develop its aluminum F-150, Ford Motor Co. now confronts a new challenge: preventing higher insurance rates and a dearth of mechanics equipped to repair its body from deterring buyers.

Less than 10 percent of the more than 30,000 independent repair shops in the U.S. are certified and meet training and equipment requirements to work with most aluminum auto-body parts, according to an estimate by Darrell Amberson, chairman of the Automotive Service Association. While some dealerships do in-house body work, independent businesses handle the vast majority of collision repair in the U.S., he said.